Tesla Cybertruck’s Safety Concerns: Unveiling the Stiff Structure and Sharp Design

Hataf Tech
10 min readDec 13, 2023

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Tesla Cybertruck's Safety Concerns: Unveiling the Stiff Structure and Sharp Design

1. The Impact of Cybertruck’s Stiff Stainless-Steel Exoskeleton on Safety

Tesla’s Cybertruck has sparked discussions and concerns among safety experts due to its angular design and stiff stainless-steel exoskeleton. The unique visual appeal of the electric pickup truck has raised questions about potential safety risks for pedestrians, cyclists, and other vehicles on the road.

1. The Impact of Cybertruck’s Stiff Stainless-Steel Exoskeleton on SafetyStiff Structure and Head Injuries

Tesla’s Assurance and Crash Test Data

Crumple Zones and Shock-Absorbent Mechanisms

Production and Red Flags for Non-Occupants

Potential Issues in Europe

Regulatory Approval and Release

2. Addressing Concerns About Limited Crumple ZonesCrumple Zones Explained

Samer Hamdar’s Perspective

Julia Griswold’s Alarm

David Friedman’s Comparison

European Market Challenges

Musk’s Confidence and Public Reaction

3. Evaluating the Role of Cold-Rolled Stainless Body PanelsUnique Exterior Material

Impact Absorption Features

Julia Griswold’s Concerns

Production and Future Volume

European Market Implications

Regulatory Compliance and Public Perception

4. Addressing Concerns about Damage to Other VehiclesPotential Impact on Other Vehicles

Elon Musk’s Perspective

Public Reactions and Safety Debates

Potential Regulatory Considerations

Implications for Future Vehicle Designs

5. Julia Griswold’s Alarming Assessment of Crash Test VideosWeight and Acceleration Red Flags

European Transport Safety Council’s Warning

Potential Market Challenges

Tesla’s Response and Communication

Public Dialogue on Social Media

6. Assessing the Impact on Pedestrians and CyclistsConcerns About Pedestrian Safety

Potential Lethality in Collisions

EU Safety Rules and Market Entry

Tesla’s Market Strategy

Regulatory Collaboration and Innovation

7. Evaluating the Role of Energy-Absorbing Ribs and Door DesignEnergy-Absorbing Ribs Explained

Door Design and Crash Load Distribution

Samer Hamdar’s Concerns

Public Perception and Assurance

Regulatory Evaluation of Design Features

Stiff Structure and Head Injuries

Adrian Lund, former president of the Insurance Institute for Highway Safety (IIHS), highlights a potential issue with the stiff structure. He emphasizes that if the vehicle’s skin is too stiff, made of thick stainless steel, it could cause more significant harm to individuals in the event of a collision. Lund’s concern revolves around the potential for head injuries when people come into contact with the rigid exterior.

Tesla’s Assurance and Crash Test Data

Tesla countered these concerns by emphasizing the truck’s structural features designed to absorb impact during a crash. Despite CEO Elon Musk expressing high confidence in Cybertruck’s safety for occupants and pedestrians, safety experts argue that conclusive assessments require access to comprehensive crash-test data.

Crumple Zones and Shock-Absorbent Mechanisms

Experts like Samer Hamdar from George Washington University raise questions about the limited “crumple zones” in Cybertruck. While concerns exist, Hamdar speculates on the possibility of shock-absorbent mechanisms compensating for the restricted crumple zones.

Production and Red Flags for Non-Occupants

The Cybertruck, with a starting price of $60,990, is not expected to be a high-volume vehicle compared to other Tesla models. However, Julia Griswold, director of the University of California, Berkeley’s Safe Transportation Research and Education Center, expresses alarm over the crash test videos. She points out that the truck’s heavy weight and high acceleration raise red flags for non-occupants, such as pedestrians and cyclists.

Potential Issues in Europe

The concerns extend beyond the U.S., with EU safety rules posing potential challenges for Cybertruck’s entry into the European market. The European Transport Safety Council voices apprehension, stating that the vehicle’s size, power, and weight could be lethal to pedestrians and cyclists in a collision.

Regulatory Approval and Release

While U.S. regulators rely on self-testing and certification by vehicle manufacturers, Tesla has stated that the Cybertruck passed regulatory review. The first batch of trucks has already been released to buyers, sparking further discussions about the safety implications of this distinctive electric pickup.

2. Addressing Concerns About Limited Crumple Zones

Tesla’s Cybertruck introduces a groundbreaking design with flat planes and long, linear edges, setting it apart visually from conventional vehicles. However, safety experts express concerns about the limited “crumple zones,” crucial areas in a car designed to deform safely during a crash, absorbing the impact’s energy.

Crumple Zones Explained

Crumple zones play a vital role in enhancing occupant safety by allowing controlled deformation upon impact. Traditional vehicles incorporate these zones strategically to minimize the force experienced by passengers during a collision. The concern with Cybertruck lies in its potential lack of sufficient crumple zones due to its unique exoskeleton.

Samer Hamdar’s Perspective

Auto safety professor Samer Hamdar from George Washington University acknowledges the limited crumple zones but suggests that compensatory features may mitigate the impact. He speculates on the existence of shock-absorbent mechanisms that could potentially counterbalance the restricted crumple zones, offering an alternative approach to ensuring safety.

Julia Griswold’s Alarm

Julia Griswold from the University of California, Berkeley, expresses alarm after viewing Tesla’s crash test videos. Her concerns extend beyond the vehicle’s occupants, focusing on the potential risks for non-occupants, such as pedestrians and cyclists. The heavy weight of the trucks, combined with high acceleration, raises red flags regarding the overall safety of Cybertruck on the road.

David Friedman’s Comparison

David Friedman, former acting head of the National Highway Traffic Safety Administration, draws attention to the potential consequences of a collision with another vehicle. He emphasizes that in a crash scenario, the Cybertruck’s stiffness could result in the other vehicle crushing while the Cybertruck remains resistant. This raises questions about the overall safety dynamics on the road.

European Market Challenges

Tesla’s decision on whether to sell Cybertrucks in Europe becomes a critical consideration. The European Transport Safety Council expresses concerns about the vehicle’s size, power, and weight, citing potential lethal outcomes for pedestrians and cyclists in the event of a collision. The adherence to EU safety rules adds another layer of complexity to Cybertruck’s market entry in Europe.

Musk’s Confidence and Public Reaction

Elon Musk remains confident in Cybertruck’s safety, asserting its superiority over traditional trucks for both occupants and pedestrians. Despite Musk’s assurance, public reactions to the crash test videos on social media indicate a divided stance on the safety aspects of the electric pickup. The contrasting perspectives highlight the need for comprehensive data to form conclusive judgments.

3. Evaluating the Role of Cold-Rolled Stainless Body Panels

At the core of Tesla’s Cybertruck design is its utilization of cold-rolled, stainless body panels, a departure from conventional vehicle exteriors. These panels are central to the vehicle’s structure and play a crucial role in absorbing impact during a crash.

Unique Exterior Material

The Cybertruck stands out not only for its angular design but also for being the first car since the DeLorean in 1985 to feature a stainless-steel exterior. Tesla’s claim that the material is so durable that it broke the stamping machine used in panel formation emphasizes the vehicle’s toughness.

Impact Absorption Features

During the launch event in Austin, Texas, Tesla highlighted the energy-absorbing capabilities of Cybertruck’s front and rear structures. The incorporation of energy-absorbing ribs aids in dissipating energy during a crash, contributing to occupant safety. Additionally, the skin of the door is designed to bear the majority of the crash load in a side impact scenario.

Julia Griswold’s Concerns

Despite Tesla’s emphasis on safety features, Julia Griswold from the University of California, Berkeley, remains concerned. The weight of the trucks and their high acceleration, combined with the stiffness of the stainless-steel exterior, raise red flags for non-occupants on the road.

Production and Future Volume

While the Cybertruck is not positioned as a high-volume vehicle like Tesla’s Model Y, Elon Musk envisions a production rate of approximately 250,000 Cybertrucks per year by 2025. The scalability of production introduces additional considerations regarding the vehicle’s overall impact on road safety.

European Market Implications

The question of whether Tesla will sell Cybertrucks in Europe becomes crucial in the context of EU safety rules. The potential challenges posed by these rules, aimed at protecting pedestrians by limiting external protrusions, may impact Cybertruck’s market viability in Europe.

Regulatory Compliance and Public Perception

Tesla’s claim of passing regulatory review raises questions about the effectiveness of the existing regulatory framework in assessing the safety of unconventional vehicle designs. As the first batch of Cybertrucks reaches buyers, public perception and reaction to the unique design and safety features will play a significant role in shaping the vehicle’s future.

4. Addressing Concerns about Damage to Other Vehicles

The distinctive design of Tesla’s Cybertruck extends beyond its angular appearance to encompass concerns about potential damage to other vehicles in the event of a collision. The stiff stainless-steel exoskeleton raises questions about the overall safety dynamics on the road.

Potential Impact on Other Vehicles

Experts, including David Friedman from the National Highway Traffic Safety Administration, raise concerns about the consequences of a collision involving the Cybertruck and another vehicle. The stiffness of the Cybertruck could result in significant damage to the other vehicle, potentially compromising the safety of its occupants.

Elon Musk’s Perspective

Elon Musk, Tesla’s CEO, contends that in a collision with another car, the Cybertruck would emerge victorious. While emphasizing the vehicle’s resilience, Musk’s statement raises questions about the potential one-sided nature of collisions involving the Cybertruck and traditional vehicles with crumple zones.

Public Reactions and Safety Debates

The release of crash test videos and discussions among safety experts fuel public reactions and debates about the safety implications of the Cybertruck’s design. The contrasting opinions on social media reflect the ongoing discourse surrounding the intersection of innovation and safety in the automotive industry.

Potential Regulatory Considerations

As the Cybertruck enters the market, the potential for regulatory bodies to revisit safety standards and assessment methodologies comes into focus. The unconventional design challenges existing norms, prompting discussions about the adaptability of regulations to accommodate evolving vehicle technologies.

Implications for Future Vehicle Designs

The Cybertruck’s impact on vehicle design and safety considerations extends beyond its individual presence on the road. Automakers may take cues from the public reception and regulatory responses to Cybertruck, influencing the direction of future vehicle designs and safety features.

5. Julia Griswold’s Alarming Assessment of Crash Test Videos

Julia Griswold, director of the University of California, Berkeley’s Safe Transportation Research and Education Center, raises alarms after viewing Tesla’s crash test videos. Her concerns go beyond the safety of Cybertruck’s occupants, delving into the potential risks for non-occupants, such as pedestrians and cyclists.

Weight and Acceleration Red Flags

Griswold highlights specific aspects of the crash test videos that alarm her. The heavy weight of the Cybertruck, coupled with its high acceleration, raises red flags regarding the potential impact on non-occupants on the road.

European Transport Safety Council’s Warning

The European Transport Safety Council echoes Griswold’s concerns, expressing reservations about the vehicle’s size, power, and weight in the context of EU safety rules. The council issues a statement emphasizing the potential lethality of collisions involving the Cybertruck and pedestrians or cyclists.

Potential Market Challenges

The apprehension expressed by safety experts and councils raises questions about the market viability of the Cybertruck, particularly in regions with stringent safety regulations. The potential challenges in gaining approval for sale in Europe underscore the broader implications of safety assessments on a vehicle’s market success.

Tesla’s Response and Communication

Tesla’s response to the concerns raised by Griswold and others becomes crucial in shaping public perception. Communication strategies that address safety concerns, provide additional data, and offer assurances about the Cybertruck’s safety features can influence consumer confidence and regulatory decisions.

Public Dialogue on Social Media

The release of crash test videos initiates a robust public dialogue on social media platforms. Differing opinions, ranging from staunch support for Tesla’s innovation to concerns about safety, create a dynamic landscape for discussions on the intersection of technology, design, and safety in the automotive industry.

6. Assessing the Impact on Pedestrians and Cyclists

The visual distinctiveness of Tesla’s Cybertruck, with its flat planes and long, linear edges, raises questions about the potential impact on pedestrians and cyclists. Safety experts evaluate the implications of the unique design on individuals outside the Cybertruck in the event of a collision.

Concerns About Pedestrian Safety

Safety professor Samer Hamdar from George Washington University raises specific concerns about the potential impact on pedestrians. The limited crumple zones and the stiffness of the stainless-steel exterior could pose risks to pedestrians in the event of a collision.

Potential Lethality in Collisions

The European Transport Safety Council expresses strong reservations about the Cybertruck’s potential lethality in collisions involving pedestrians and cyclists. The combination of the vehicle’s size, power, and weight becomes a focal point in assessing the overall safety impact on vulnerable road users.

EU Safety Rules and Market Entry

The discussion extends to the challenges posed by EU safety rules, which aim to protect pedestrians by limiting external protrusions. The potential conflict between the Cybertruck’s design and these rules raises questions about its market entry in Europe and the adaptability of the vehicle to different regulatory environments.

Tesla’s Market Strategy

Tesla’s decision on whether to sell Cybertrucks in Europe becomes a strategic consideration. The company’s approach to addressing safety concerns and potential modifications to meet regional safety standards will play a pivotal role in determining the Cybertruck’s success in international markets.

Regulatory Collaboration and Innovation

The safety implications of the Cybertruck’s design may prompt collaborative efforts between automakers and regulatory bodies. Discussions on innovation and safety standards could lead to a more collaborative approach to ensure that future vehicle designs balance innovation with the paramount importance of road safety.

7. Evaluating the Role of Energy-Absorbing Ribs and Door Design

Tesla emphasizes the role of energy-absorbing ribs and door design in enhancing the safety features of the Cybertruck.

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Hataf Tech
Hataf Tech

Written by Hataf Tech

Hataf Tech, programming, AI, and machine learning, AI enthusiast

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